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Clean workshop construction, pay attention to details

Release date:2017-05-15


Clean workshop construction, pay attention to details
The use of clean air conditioning in scientific research, medical, laboratory and production of high-tech products, electronic products, precision instruments and production areas have been more and more widely. With the continuous expansion of the scope of the use of clean air conditioning, cleanliness level is also rising. A lot of clean air conditioning through careful design, careful construction, success, but also some clean air conditioning after the completion of system design and construction is not up to the requirements of cleanliness degradation, even scrapped for general air conditioning requirements. The clean air conditioning system construction technology, high quality requirements, large investment, once the failure, whether from the financial and material resources, human sense can be costly, so to improve the clean air conditioning system, in addition to outside the design drawings of the perfect, also requires a high level of quality responsible construction. Through the construction of clean air conditioning engineering, some experience to introduce to you for the exchange.
1., the production of duct material is to ensure the cleanliness of the basic conditions of air conditioning
Selection of materials. The general use of galvanized steel plate processing clean air conditioning duct. Selection of high-quality galvanized steel plate, galvanized layer should be >314g/m2, and uniform coating, no shell, no oxidation. Hanger, reinforcing frame, connecting bolts, washers, air duct flange rivet should adopt zinc plating, flange gasket the material should be used in elastic, not dust, soft rubber or latex sponge has certain intensity, the density above 32K flame retardant PE board pipe insulation, with special glue, do not use glass wool fiber products.
The procurement of materials. Material procurement must be in accordance with the plan according to the varieties selecting the same products in the quality assurance of the manufacturer's products. Physical examination should also pay attention to material specifications, material finish, sheet should also check the flatness of the corners of the square, the galvanized layer bonding degree. Material purchasing after transport process should pay attention to maintain the integrity of the packaging, moisture-proof, anti impact, anti pollution.
Material storage. Clean air conditioning materials shall be the establishment of a dedicated warehouse, or centralized storage. Storage should be clean, no pollution, avoid damp, especially air valve, air inlet, muffler and other parts more should be tight packing. Clean air conditioning materials to shorten the storage time should be used with the purchase of wind pipe plate production. The whole thing will be transported to the site, to avoid bulk handling during pollution.
2., the good wind pipe production to ensure that the system cleanliness
2.1 wind pipe production preparation. Wind pipe manufacture clean system should be carried out in a relatively closed room. The interior walls should be smooth, no dust, no dust, ground laying thickened plastic floor, floor and wall joints should be sealed with tape affixed to avoid dust duct processing before. Indoor, must be clean, clean, non polluting. Can be vacuumed in clean clean. After making the wind pipe tools must use alcohol or non corrosive detergent after cleaning the indoor equipment made into production. It is neither possible nor necessary to enter the chamber, but must be kept clean and free of dust in the production. Workers should be relatively fixed, personnel to enter the production place must wear clean gloves, disposable caps, masks, work clothes should often wash. Production should after two to three alcohol or non corrosive detergent scrub materials, to enter the production place Inactive
2.2 clean air duct systems. The processing of semi-finished products after making points should scrub again to the next step, feeding bite immediately after the combination of forming the wind pipe, not long. The wind pipe flange processing to ensure the smooth surface of flange, specifications must be accurate, match with the wind, to ensure the wind pipe connection interface combination seal good. The bottom of the duct shall not have transverse joints, and avoid longitudinal joints, larger size duct should be made to the whole board, as far as possible to reduce the reinforcement, reinforcing ribs must also not use pressure reinforced and reinforced. The wind pipe duct production should be used in joint angle or corner bite in 6, clean air above the level of the pipe shall not use stud bite bite. The galvanized layer is damaged, the rivet hole and flange welding of galvanized layer damaged must do. Wind pipe and anticorrosion of rivet hole flanging cracks around the joints should be coated with silica gel sealing. The wind pipe must be neat uniform. The width of flange flanging and rivet hole and flange screw must be strictly in accordance with the specification requirements. A flexible tube must be smooth wall, and can be used for artificial leather or plastic material, air pipe check with a soft rubber mat.
3. clean air pipe handling, installation is the key to cleanliness
3.1 preparation before installation. The clean air conditioning system must be scheduled in accordance with the main construction process of clean room before installation, the plan must be coordinated with other professionals, and shall be in strict accordance with the implementation of the plan. The installation must first clean air conditioning system in architecture (including the floor, wall, floor paint), sound absorption, elevated floor and complete after the completion of. Before the installation of indoor wind pipe positioning, hanging installation work, and the hanging point installation damaged walls, floor paint.
3.2 indoor cleaning, the system air duct into the air pipe handling process should pay attention to the protection of the head, the wind pipe into the scene before the surface cleaning
3.3 participate in the installation staff required by the shower, wear clean clothes, masks, shoe covers before construction. Use the tools, materials, components of alcohol scrub, clean the paper check, to meet the requirements before entering the construction site.
3.4 wind pipe fittings, component connection should open head side connecting wind pipe, do no oil, is not easy to aging and elastic strength of material flange gasket material, and not straight stitching. After installing the opening end to remain sealed.
3.5, the air pipe insulation should be installed in the system piping and air leakage detection qualified, after the completion of thermal insulation, the room must be thoroughly cleaned
4. smoke control in clean room
Clean room after the opening was in positive pressure, and clean room airtight, the flow of people, logistics corridor twists and turns, once found the fire, evacuation, rescue is difficult, at the same time, due to the fire heat is not easy to radiate the indoor physical material, fast heating, easy to fire the fire disaster spread.
At present, the national "clean plant design specifications" revised GB50073-2001 to clean indoor evacuation corridors, decoration materials and the fire resistance limit of a strict, explosion-proof exhaust system fire prevention measures, fire valve setting, smoke control measures, fire water supply, automatic sprinkler have made specific provisions. Therefore, the construction of the smoke control system the clean room must comply with the relevant provisions of serious implementation, with particular attention to the pipe and embedded parts must be combined with smoke, and building out of phase synchronization, to ensure no leakage.
5., serious and orderly trial run, to ensure the clean air-conditioning system debugging success once
Must be 5.1 clean air conditioning system after the installation of air conditioning, air conditioning room clean, clean, all extraneous object must be removed, and carefully check the air-conditioning room and room walls, roof, ground paint damage and completion, filtration system carefully check the equipment, the air supply system can be installed directly (outlet end the cleanliness of the above 6 level system can be installed HEPA filter), carefully check the electrical, automatic control system, power supply system, confirm the system intact before commissioning.
5.2 make detailed test plan, arrange the personnel who take part in the test, and prepare the necessary tools, gauges and measuring tools
The 5.3 test must be in a unified organization, unified command. During the trial operation of air filter once every 2 hours, the end is equipped with high efficiency filters should be regularly replaced, cleaned, usually 4 hours at a time. Test run must be continuous, running from the solution of the air conditioning automatic control system, the data of real equipment the implementation of control system and the automatic control of clean air conditioning. Running time must comply with the requirements in GB50243-2002 specification.
5.4 after the trial operation, the system is stable after the test. The test content includes air flow (wind speed), differential pressure, air filter leakage, indoor air clean grade, planktonic bacteria and bacterial sedimentation chamber, air temperature and humidity, indoor air manifold, indoor noise index, also can design according to the cleanliness in the class or state level agreed acceptance requirements.
6. purification workshop construction example
Clean air conditioning system of our company in recent years according to the above method construction is successful, the cleanliness of the demand is higher, try the ideal adjustment effect is Zhejiang province Hangzhou electronics factory. The Engineering Department of Taiwan funded enterprises, clean air conditioning area of 6000 square meters, including 3000 square meters for computer Ruipian shell processing area, clean grade 7, + 0.2 DEG C, relative humidity + 5%. another 3000 square meters of assembly area for computer, cleanliness grade 6, plus or minus 0.02 DEG C temperature, humidity requirements + 1 per thousand. Cleanliness class 7 the air-cooled heat pump air conditioning, take back, use the clean air conditioner four (two by two). Cleanliness class 6 area using the DDC six control fan coil form. Fresh air by elevated floor within the interior into the fresh air, return air pipe in the column, each branch are equipped with an electric regulating valve for the engineering construction after careful self-control, Strict inspection, testing commissioning a successful class.6 clean air conditioning area after running at nearly 5 grade, 7 grade air conditioning area to reach 6 standards. The whole detection process employed by the owners Taiwan Party group, after the completion of the project owners are very satisfied.
In short to ensure clean air conditioning system in the construction of success, should grasp the following principles: 1 strict material purchasing process, good clean checks.2. establish the system to ensure clean air conditioning construction technology and quality education to strengthen the.3..4. construction of the preparation of the various hand tools.

 

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